MANUFACTURING & OEM SERVICES

CUSTOM WIRE HARNESS & CABLE ASSEMBLY CAPABILITIES

Core Manufacturing Capabilities

Automated Wire Processing
Custom Overmolding & Encapsulation
Box-Build & Electromechanical Assembly
Ultrasonic Welding & Shielding
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Custom Harness Categories

Application

Technical Specifications

Action

Robotics & Drag-Chainn

High-flexibility cables, withstand >10 million bending cycles inside drag chains, oil & wear resistant.

UAV & Aerospace

Ultra-lightweight, high-current power harnesses with anti-vibration locking connectors.

Industrial Automation

Multi-conductor shielded signal cables for servo motors, sensors, and Fieldbus systems.

Medical & Waterproof

IP67/IP68 rated waterproof molded cables complying with biocompatibility & cleanroom standards.

Quality Control & Testing Equipment

  • 100% Continuity & Pinout Verification:Automated wire harness testers prevent any open, short, or miswiring.
  • Hi-Pot & Insulation Resistance Testing:High-voltage insulation testing for industrial power cables.
  • Crimp Pull-Force Testing:Digital force gauges ensure terminal crimp joints meet IPC-620 tension requirements.
  • Environmental & Vibration Testing:Thermal shock and vibration validation for harsh environments.
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Engineering Workflow & Low MOQ

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  • Input:Upload hand-drawn sketches, photos, or 2D/3D CAD drawing
  • Review:Engineering DFM (Design for Manufacturability) review within 12 hours.
  • Prototype:Rapid sample production in 3–5 days (Low MOQ supported).
  • Mass Production:Strict IPC-WHMA-A-620 Class 3 volume manufacturing.


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