MANUFACTURING & OEM SERVICES
CUSTOM WIRE HARNESS & CABLE ASSEMBLY CAPABILITIES
Core Manufacturing Capabilities
Automated Wire Processing
Custom Overmolding & Encapsulation
Box-Build & Electromechanical Assembly
Ultrasonic Welding & Shielding


Custom Harness Categories
Application
Technical Specifications
Action
Robotics & Drag-Chainn
High-flexibility cables, withstand >10 million bending cycles inside drag chains, oil & wear resistant.
UAV & Aerospace
Ultra-lightweight, high-current power harnesses with anti-vibration locking connectors.
Industrial Automation
Multi-conductor shielded signal cables for servo motors, sensors, and Fieldbus systems.
Medical & Waterproof
IP67/IP68 rated waterproof molded cables complying with biocompatibility & cleanroom standards.
Quality Control & Testing Equipment
- 100% Continuity & Pinout Verification:Automated wire harness testers prevent any open, short, or miswiring.
- Hi-Pot & Insulation Resistance Testing:High-voltage insulation testing for industrial power cables.
- Crimp Pull-Force Testing:Digital force gauges ensure terminal crimp joints meet IPC-620 tension requirements.
- Environmental & Vibration Testing:Thermal shock and vibration validation for harsh environments.

Engineering Workflow & Low MOQ

- Input:Upload hand-drawn sketches, photos, or 2D/3D CAD drawing
- Review:Engineering DFM (Design for Manufacturability) review within 12 hours.
- Prototype:Rapid sample production in 3–5 days (Low MOQ supported).
- Mass Production:Strict IPC-WHMA-A-620 Class 3 volume manufacturing.